Product Overview
This product exemplifies our precision machining capabilities, specifically designed for automated liquid handling systems and medical/semiconductor laboratory equipment.
We are not a supplier of standard off‑the‑shelf products, but a service provider specializing in non‑standard metal parts manufacturing. With your drawings or samples, we manage the entire process—from material selection, process planning, inspection, to surface finishing—delivering dimensionally accurate, consistent, and professionally finished metal base blocks and guide blocks.
Machining Capabilities
| Item | Description |
| Material | Default: 6061‑T6 aluminum alloy (good machinability and strength). Alternatives available upon request: 7075, 2A12, 5052 aluminum alloys, and 304/316L stainless steel, etc. |
| Inspection Equipment | Equipped with Zeiss CMM (accuracy: 1.5 μm + L/350), Renishaw comparator, Mitutoyo roughness tester, and digital hardness tester. All critical dimensions are 100% inspected or rigorously sampled with precision instruments, ensuring full traceability. |
| Machining Process | High‑precision CNC milling with one‑piece forming; machining center positioning accuracy ±0.005 mm. Equipped with precision pressing fixtures to ensure perpendicularity and height consistency of pressed locating pins; peripheral edges are automatically chamfered or deburred to remove sharp edges, preventing scratches to personnel or tubing in clean‑room operations. |
| Dimensional Accuracy | Outer dimension tolerances: consistently controlled within ±0.05 mm; positional accuracy of mounting hole patterns ≤ ±0.02 mm; locating pin height tolerance ±0.02 mm, ensuring high‑repeatability alignment between modules. Tighter tolerances can be accommodated per your drawings, with full dimension reports provided upon request. |
| Surface Finish & Marking | Mechanical finishes such as brushing and satin finishing are offered, effectively removing tool marks. Additionally, permanent laser marking is available for engraving custom part numbers (e.g., 36550‑20038), revision codes (e.g., REV A), and production date traceability codes—enabling industrial‑grade anti‑counterfeiting and quality traceability. For specialized treatments like anodizing or hard coating, you may arrange them locally, or we can coordinate subcontracting (lead time and cost quoted separately). |
| Quality Consistency | Strict first‑article full inspection + in‑process periodic sampling + last‑article comparison protocol; critical dimensions managed via SPC. Shipments include dimensional inspection reports, with clear batch traceability back to material heat/lot numbers and machining dates. |
| Lead Time | Samples: 15–30 working days; Small batches (≤10 pcs): 30–45 working days; Medium/large volumes or complex surface treatments: quoted separately.Rush services available. |
Customization Services
We excel in customizing precision mechanical base plates, adapter blocks, guide locating blocks, and special‑shaped bases per your drawings or actual samples. Our services include:
1. Hole quantity and layout – custom hole spacing and patterns to match your motor or module dimensions.
2. Guide structures – custom installation of locating pins, guide posts, or slots per your drawings.
3. External geometries – non‑standard rectangles, special contours, clearance notches, and more.
4. From programming, machining, and inspection to surface finishing – we offer a one‑stop precision manufacturing service.
Important Notes
Product Scope: We provide metal base block machining services only; the product does not include mating screws, nuts, or other fasteners (unless explicitly specified in your drawings that they are to be supplied).
Surface Finish: Default finishes are brushing or satin finishing. If you require surface treatments (e.g., anodizing, sandblasting), please specify during inquiry so we can assess feasibility and cost.
Custom Order Requirements: To ensure perfect compatibility, please provide detailed drawings or samples before ordering, and clearly specify mounting hole positions, locating pin specifications, and surface finish requirements.
