1. Product Overview
This product represents a typical example of our precision machining capabilities, specifically designed for medical and semiconductor equipment—such as CT table lifting mechanisms, MRI scanner support frames, and similar applications.
We are not a supplier of standard off-the-shelf components; rather, we specialize in non-standard metal parts manufacturing. You provide the drawings or samples, and we handle the entire process—from material selection, process planning, and inspection to surface finishing—delivering rigid, lightweight, and high-accuracy metal structural supports.
2. Machining Capabilities – Detailed Specifications
| Item | Description |
| Materials | Default: 6061-T6 aluminum alloy, offering excellent machinability, corrosion resistance, and structural strength. Alternative options: 7075 (ultra-high strength), 2A12 aluminum, or 304/316L stainless steel, available upon request. |
| Inspection Equipment | Equipped with Zeiss CMM (accuracy 1.5μm + L/350), Renishaw comparator, Mitutoyo roughness tester, and digital hardness tester. All critical dimensions are fully inspected or rigorously sampled using precision instruments, with full data traceability. |
| Machining Processes | Large-scale CNC milling machines for multi-face integrated forming. For large-profile contours and complex V‑shaped/angled structures, fine milling ensures smooth external geometry; large-area lightening pockets are uniformly machined to reduce moving-part inertia; central pivot hinge holes are precision-reamed to guarantee smooth joint articulation and fit accuracy. |
| Dimensional Tolerances | Coaxiality of the two mounting bases and parallelism of hinge holes are strictly controlled within ≤ 0.02 mm; positional tolerance of threaded mounting hole patterns ≤ ±0.02 mm; overall flatness on large faces ensures intimate contact with mating parts. Tighter tolerances can be accommodated per your drawings, with full dimensional reports provided. |
| Surface Finishing | Mechanical treatments include tool-mark removal, brushing, and sandblasting, yielding smooth, burr-free surfaces. For medical equipment requiring clean, anti-corrosion finishes, we can coordinate clear anodizing or hard anodizing (lead time and cost quoted separately). |
| Quality Consistency | Strict implementation of first-article full inspection + in-process periodic sampling + last-article comparison. Critical dimensions are monitored via SPC. Shipment includes dimensional inspection reports; batch traceability covers material heat numbers and machining dates. |
| Lead Times | Prototype: 15–30 working days; Small batches (≤10 pcs): 30–45 working days; Medium/large volumes or complex surface treatments: quoted upon evaluation. Expedited service available. |
3. Customization Services
We specialize in manufacturing custom medical/semiconductor support structures, large-format mounting brackets, and pivot linkages per your drawings or physical samples. For such support/connection components, we offer:
Non‑standard shapes and hinge angles – tailored folding, lifting, or variable bend angles and link lengths to suit equipment space constraints.
Optimized lightening layouts – flexible design of pocket depth and distribution based on required mechanical strength.
Custom end interfaces – design of ball ends, tapered faces, stepped flanges, or other mounting features to match sensors or supported loads.
Custom hole patterns and threads – threaded hole arrays adapted to standard servo motors or equipment mounting surfaces.
From programming, machining, and inspection to surface treatment – we provide a one‑stop precision machining service.
4. Important Notes
Product Definition: Our company supplies metal support machining services; we do not include mating pins, screws, bushings, bearings, or other hardware.
Surface Finish Disclaimer: Our standard finish is tool‑mark removal and deburring. If your medical project has specific cleanliness, sterility, or anodizing requirements, please clearly state these during inquiry so we can assess feasibility.
Customization Requirements: To ensure exact fit, please provide detailed drawings or 3D models prior to ordering, and specify hinge‑hole fit tolerances, lightening‑pocket depths, and end‑mounting features.
