Product Overview
This product exemplifies our precision machining capabilities, specifically designed for actuators in medical automation equipment and support platforms for semiconductor test fixtures.
We are not a supplier of standard off‑the‑shelf products, but a service provider specializing in non‑standard metal parts manufacturing. With your drawings or samples, we manage the entire process—from material selection, process planning, inspection, to surface finishing. We excel particularly in machining integrated structures with stepped bases, multi‑directional vertical brackets, and complex locating features, while strictly ensuring relative positional accuracy and perpendicularity among all mounting datums.
Machining Capabilities
| Item | Description |
| Material | Default: 6061‑T6 aluminum alloy – good machinability and structural rigidity. Alternatives available upon request: 7075 ultra‑high‑strength aluminum alloy, or 304/316L stainless steel, etc. |
| Inspection Equipment | Equipped with Zeiss CMM (accuracy: 1.5 μm + L/350), Renishaw comparator, Mitutoyo roughness tester, and digital hardness tester. All critical dimensions are 100% inspected or rigorously sampled with precision instruments, ensuring full traceability. |
| Machining Process | High‑precision CNC machining center with multi‑face / multi‑angle one‑piece milling. Starting from solid bar stock, we directly machine thick bases, side L‑shaped thin plates, and vertical support frames; precision fixturing ensures perpendicularity and parallelism of the three‑dimensional structure. Large vertical faces are surface‑milled for smoothness and flatness. Base holes and vertical plate holes are machined in coordinated operations to eliminate cumulative errors. |
| Dimensional Accuracy | Perpendicularity and parallelism between the bottom mounting datum and vertical mounting faces: strictly controlled within ≤ 0.02 mm; positional accuracy of mounting hole patterns on different planes ≤ ±0.02 mm; symmetry of locating slots and clamping positions precisely controlled. Tighter tolerances can be accommodated per your drawings, with full dimension reports provided upon request. |
| Surface Finish | Mechanical finishes such as tool‑mark removal and polishing are offered, thoroughly eliminating sharp edges and burrs, leaving a smooth, scratch‑free surface. For specialized treatments like anodizing, hard coating, or sandblasting, you may arrange them locally, or we can coordinate subcontracting (lead time and cost quoted separately). |
| Quality Consistency | Strict first‑article full inspection + in‑process periodic sampling + last‑article comparison protocol; critical dimensions managed via SPC. Shipments include dimensional inspection reports, with clear batch traceability back to material heat/lot numbers and machining dates. |
| Lead Time | Samples: 15–30 working days;Small batches (≤10 pcs): 30–45 working days;Medium/large volumes or complex surface treatments: quoted separately.Rush services available. |
Customization Services
We excel in customizing precision three‑dimensional mounting brackets, multi‑function clamping fixtures, automated inspection jig bases, and special‑shaped support structures per your drawings or actual samples. For this type of mounting plate and clamping holder, we support:
1. 3D structure customization – custom base thickness, vertical plate height, tilt angles, and side support orientations to suit your equipment connection needs.
2. Clearance and locating features – custom U‑shaped relief slots, circular locating pin holes, counterbores, and dedicated slots based on sensor, motor, or cable routing.
3. Multi‑face mounting hole arrays – precision machining of threaded holes, counterbores, or through‑holes on vertical and horizontal faces at different heights.
4. Selective lightening and ribs – material removal from large non‑load‑bearing areas without compromising rigidity, based on stress analysis.
5. From programming, machining, and inspection to surface finishing – we offer a one‑stop precision manufacturing service.
Important Notes
Product Scope: We provide metal mounting plate and clamping fixture machining services only; the product does not include locating pins, screws, shims, or other purchased components.
Surface Finish: Default finish is tool‑mark removal and mechanical brushing. If you require surface treatments such as anodizing, please specify in detail during your inquiry so we can assess feasibility and cost.
Custom Order Requirements: To ensure precise three‑dimensional relative positioning among multiple datums, please provide detailed drawings or 3D models before ordering, and clearly specify perpendicularity, parallelism, and tolerance requirements for
